THE SUNFLOWER PROJECT
Version 2.0
A Proposal to the Government of Malaysia:
Reorganizing and Rebuilding the Pig Farming Industry
affected by the NIPAH Viral Encephalitis Epidemic
Another Pahlawan Public Service Project by
Pahlawan Volunteers
A Malaysian Voluntary and Advocacy Group
Submitted by
Federation of Livestock Farmers Association Malaysia
Endorsed and Supported by
Malaysian Pork Consumers & Community Organizations
 
Chinese version
 
a
“So long as
there is
sunlight,
the
sunflowers
will bloom.

So long
there is
HOPE for
us to be
self-reliant,
we will get
back on our
feet, and
stand
upright
like the
sunflowers"

 

  Costing and Funding of the Reorganization Exercise
by Task Force Of Federation of Livestock Farmers' Association

Assumptions

  1. Licenses for pig farming will be granted in States where suitable parcels of land are available and in areas close to demand.
  2. Freehold land for pig farming purpose be acquired for this purpose.
  3. Reorganization and rebuilding of pre-crisis herd size will be done in phases as disease control situation stabilizes and demand rebounds.
  4. Land Cost and The distribution of usage:
    • A fair land cost for a PFA in a state is estimated to be between RM18, 000 to RM75, 000 per hectare. For PFA to be viable, we have to seek land that cost within this range. IFSB owns the land.
    • The common services areas including the feed mill and the waste treatment system. These common services and facilities will be managed by IFSB.
  5. Cost of  two types of farms:
    1. Integrated farms:
      • Cost of breeder averaging RM770 each(males and females)and
      • The cost to feed the pigs – averaging around RM220 per porker produced.
    2. Specialized farms:
      • If a contract farmer were to “rear the weaners up to marketing”, the cost of feeds alone will be around RM170/- each – here another specialized farmer produces the “weaners” to be supplied to the contract farmer.
  6. Rental  cost of the farm facilities including land and dwelling for the farmers. The cost for infrastructures and facilities vary from anything RM600 to as high as RM1, 000 per SPP. (or RM6,000 to RM10,000 per sow).  There are two major factors to explain this: -
    1. The type and quality of the barns and pens facilities can vary from probably RM400 to RM700 per SPP.
    2. The cost of the land with infrastructure and the waste management system can also vary from RM200 to as high as RM350 per SPP.
      • The cost worked out (Table 3) comes to around RM797 per SPP without on site abattoir, and RM852 per SPP with on site abattoir
  7. Price of Porker:
    1. In 1998, the average ex-farm price per kg of a 90 kg live pig was RM4.08 or RM360 per porker.
    2. Note: 1998 was a good year for farmers really.  After this episode, when consumption picks up, the price could be good, as there could be some shortage.
  8. Farming Density and Cost of waste management systems:
    1. Land based waste management system 600 pigs per hectare.  Land based system could cost around RM50 to RM60 per SPP only – Excluding land cost.
    2. High-tech waste system, 1000 pigs per hectare.  A“high-tech” system could cost about RM150 to RM200 per SPP.
For existing farms that are over-stocked with pigs (i.e. where land is scarce) the farm may need to use some “high-tech” system, plus reducing some SPP population.
 

Phases of Rebuilding and Funding Requirements

Phase I:
 
1. Upgrading of SPP insitu (Table I):
RM 60 million
2. IFSB resettling sub standard farms
RM 320 million
(as per Sunflower Project Proposal 1.0 with revised figures for on site abattoirs)

Phase 1 will have a SPP of 1.5 million with an annual production of 2.3 million porkers.

Phase II:

  1. When the Nipah virus situation stabilizes, an additional annual production of 500,000 to bring domestic market production up to 2.7 million, needs another SPP of 323,000. Additional capital of RM 274 million needed. Using same capital to loan ratio of 1 to 1, additional RM137 million required.
  2. When export market reopens, to produce 1 million porkers for overseas demand, a SPP of 650,000 will be needed. Additional capital of RM 553 million. Using same capital to loan ratio of 1 to 1, additional RM 277 million required.
(Figures revised to include cost of on site abattoirs.)

Summary of Funding Requirement

1.  Financial Assistance for Disease Control
A. Pay for the shortfall of RM150 for the 900,000 animals culled
135 million
B. Pay for the shortfall of RM150 for 300,000 animals
(20% of the remaining herds of 1.5 m)**
** Actual to be determined when Screening exercise completed.
45 million
This part of the loan to be repaid by collection of levy by NSPC
180 million

2.  Soft loan to help substandard farms upgrade insitu: 60 million

3.  Soft loan to help substandard farms relocate: 160 million

(Half of this capital to be raised from farmers from the retained financial assistance (120 million) and new capital (RM40 m). Affected farmers have a chance to become shareholders in one IFSB. They need NOT become contract farmers. They can sell their shares to farmers who want to farm. Detail rules to be drawn up in part two of the Sunflower Project).

4.  Soft loan to help rebuild herd for domestic demand RM137 million, with capital of RM137 million raised from the private sector or other investors.

5. Soft loan to help rebuild herd for export market RM277 million, with capital of  RM277 raised from private investors.

Notes: No 2-5: soft loans are to be repaid from the profits of IFSBs.   It can be expected that such funding requirement will be needed in stages over a 3-5 years of rebuilding period.
 


Table 1:  Estimated Cost For “in-situ” Additional Facilities to Carry Out Waste Management (Refer: Executive Summary of The Sunflower Project and incorporating input from DVS)
 
State
Estimated
SPP
Estimated Cost
@ RM100/SPP
Penang
53,412
5.34 million
*Perak
100,000
10.00 million
Selangor
200,000
20.00 million
Melaka
102,000
10.20 million
*Johore
137,204
13.70 million
Total
592,616
59.24 million
*Farms in Perak,Johore and Penang are not mentioned in the Sunflower Project. Udpated numbers from DVS's recent nationwide screening exercise.



Table 2:  Estimated Cost For “Resettling” The Substandard Farms Still In Operation (Refer: Executive Summary of The Sun Flower Project)
 
State
Estimated
SPP
Estimated Cost
@ RM797/SPP #
Penang
200,000
159.4 million
*Perak
112,736
89.85 million
Selangor
50,000
39.85 million
Melaka
12,967
10.33 million
Total
375,703
299.43 million
* Perak state not mentioned in the Sunflower Project
# Including land cost. See cost computation Table 3.



Table 3:  Investment – Capital to Establish New Farms for 1.0 million SPP (in RM million)
 
  A.  Land Purchase 1,667 ha @ RM72,000/ha 
(Assuming 600 SPP/ha i.e. 16.67sqm/SPP) for land based with discharge system
120.00 
  B. Land Works (for 1,667ha)
  1. Land survey @ RM550/ha 
  2. Jungle clearing @ RM850/ha
  3. Each works @ RM1,000/ha
  4. Drainage @ RM400/ha
Total: Rm2800 per hectare
4.70 
  C. Infrastructures and Utilities  
1 Roads within PFA (about 80 km @ RM100,000 per km)
8.00 
2 Electrical supply
9.00 
3 Telecommunication
3.00 
4
a
b
Water supply
Portable water – 30 million litres/day 
Surface/Bore water
7.00
7.50 
5 Sewerage facilities and waste management @ RM70 per SPP (Centralized lagoon system)
70.00 
6 On-farm facilities and infrastructures by individual farmers @ RM500 per SPP
500.00 
7
a
b
c
d
e
f
Ancillary facilities and support services
Central management office and farmers' organization
Veterinary & extension services
Quarantine facilities
Artificial breeding services
Feedmilling
Miscellaneous
 

3.00
1.50
2.50
    3.00
15.00
2.50 
8 Contingencies (5%)
40.00 
  Total *797.20 
*Cost per SPP comes to around RM797, including land cost. The “on-farm” facilities provided are good, and should have a livespan of 15 years; hence the state of amortization could be adjusted.
Cost includes land and dwelling for the farmer.
If abattoirs are to be built inside the farm, RM60 million to be added, making it RM857 million for 1 million SPP, or RM857 per SPP.



 
Economics of Contract Porker Production (Finishing)
based on a  2.4 cycles per year per 1 m SPP
RM
(million)
Cost of facilities for livespan of 15 years
797.00
Add interest at 4% for a 10-year term loan
890.00
Average cost per year per  per SPP (890M/15/1 million)
59.33
Add 25% maintenance cost
15.00
Add 40% management charges (including profit for ISFB shareholders)
23.73
Average cost for each SPP
98.06
Average Lease Rental to contract farmer per year
98.06
Average cost to each porker (98.06/2.4)
40.85
Ex farm price per porker
360.00
% Of lease to ex farm price
11.35%
Economics of Porker Production under Contract Farming  
Ex Farm Price per porker
360.00
Cost of weaner from Breeder farm
84.00
Cost of feed
170.00
Cost of PFA rental
40.85
Cost of labor
8.33
     Total cost 
303.18
Profit for porker 
56.82
5 months working capital for each porker 
303.18
Less credit period for feed supply  (60 days) 
56.67
Max working capital needed for one cycle of production per porker (5 mths)
246.51

Therfore, if the contract “porker”farmer produces 500 porkers per batch (five months cycle), his operating capital is around RM125,000. Individual farmers can lease their own collateral to secure this working capital or take out a short-term loan/soft loan for this amount.

Notes: All figures and interest rate computation are estimates only. They need to be further verified as we developed Part II of this project.

  


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